Welding

Welding is a vitally important part of Full Vision’s manufacturing operation. Many of the products we make are critical safety structures which means lives are potentially at stake and require the utmost process control. This fact has led to investment in state-of-the-art pulsed MIG technology for both manual and robotic welding. We can weld carbon steel, aluminum, and stainless steel using MIG and TIG technology. 

Pulsed MIG welding provides these key advantages: 

• Improved Productivity – Higher deposition rates 

• Improved Weld Quality – More stable arc and resistant to lack of fusion 

• Reduced Splatter – Cost savings with less weld clean-up and grinding 

• Heat Reduction – Controlled heat input leads to less distortion and a decreased heat affected zone 

• Faster and Easier Machine Setup – Programmable power sources allow for more consistent control of variable welding parameters. 

Manual Welding

Technology is valuable but the people doing the welding are more important. Full Vision certifies all our welders to the AWS structural code and their proficiency is regularly monitored. To achieve the best efficacy and quality, Full Vision designs and builds our own weld fixtures. We mount fixtures on trunnions or positioners to place parts in the best position resulting in the highest quality welds.

Robotic & Cobotic Welding

Full Vision uses a rotating H-frame, rear-mounted, two-zone robotic welding system. The H-frame rotates 180 degrees, with each zone containing a headstock for easy orientation of parts. The weld envelope for this system is 100” on the X-axis and 48” on the Y-axis.

Additionally, we utilize Cobot MIG welding technology on smaller parts to improve quality, repeatability, and reduce cost.